I often tell our clients that when we walk onto a site with traditional lime putty, we aren't just bringing 'plaster' to cover some bricks. We are quite literally brewing liquid stone. It relies on a process called the Lime Cycle, and honestly, it remains one of the most beautiful pieces of ancient chemistry human builders ever figured out.
Think about modern cement for a second. It's a one-way street. You mix it, it hardens violently, traps moisture, and eventually—decades down the line—it cracks and turns to rubble. Lime doesn't die like that. Lime is cyclical.
How We Make Stone Breathe
It starts in a kiln. We take raw limestone (calcium carbonate, CaCO3) from the earth and bake the living daylights out of it. This intense heat drives off the carbon dioxide (CO2) that was locked inside the stone, leaving behind something incredibly volatile called quicklime (calcium oxide, CaO).
The next step is pure drama. When we introduce water to this quicklime—a process called slaking—it violently boils, hisses, and churns, eventually settling down into a smooth, creamy substance. This is our lime putty (calcium hydroxide, Ca(OH)2). At LimeMitti, we let this putty sit underwater for months. In the old days, master masons would bury their lime putty for a generation, leaving it for their children to use on palaces!
But the real magic happens on your wall. Once our artisans trowel this aged putty onto your home, the water evaporates. Now incredibly thirsty, the wet lime starts pulling carbon dioxide (CO2) straight out of your living room's air. As it drinks in the CO2, it chemically converts back into solid limestone (CaCO3).
Your house heals itself. Year after year, as it pulls carbon from the atmosphere, the wall grows harder and stronger. It's not just a coating; it's a living, breathing skin for your home.
1. Calcination
CaCO3 → CaO + CO2Limestone is baked at 900°C in a kiln, releasing CO2 and leaving behind Quicklime.
2. Slaking
CaO + H2O → Ca(OH)2Quicklime reacts violently with water to form stable, creamy Calcium Hydroxide putty.
3. Carbonation
Ca(OH)2 + CO2 → CaCO3Applied to walls, the putty absorbs ambient CO2 to turn back into solid Limestone.
Thinking about building naturally?
Stop letting concrete dictate how your home breathes. Let's discuss how we can bring authentic earthen architecture into your next project.
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